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Hi all, I may be buying a grand piano which has ivory keytops on it. As the piano is in another country and I am in Australia, the ivory would probably have to come off and new keytops installed.

I am interested in your thoughts on replacement keytop material and brand. Which ones would you personally choose? Which ones do you install most often? Do you tend to do one piece moulded tops or two piece tops?

I noticed the one piece tops all tend to be the same glossy plastic, whereas to get the ivorite tops, you seem to be limited to two piece tops. Do any of you know of any ivorite one piece keytops? I'm only talking about the white keys, btw. The blacks are fine. What do you think of the commonly available keytops compared to the plastics the major piano makers are using? Perhaps there are really only a few manufacturers of keytops anyway.

I want a classy feeling surface, not cheap slippery plastic. I do like the feel of high end Yamaha plastic(C5,C6,C7), for example. I plan to do the job myself as it doesn't appear terribly difficult.

Who is a good supplier (with online store) for these things?

Any thoughts appreciated.

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Was the piano and its keytops manufactured before 1990? Do its key tops qualify for a pre-CITES certificate?


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Originally Posted by Withindale
Was the piano and its keytops manufactured before 1990? Do its key tops qualify for a pre-CITES certificate?


Unfortunately no. The ivories were fitted to a new piano in the mid 90's from old trophy tusk material. I don't think it can be certified from what I've read. It's a real pity actually.

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Originally Posted by ando
Originally Posted by Withindale
Was the piano and its keytops manufactured before 1990? Do its key tops qualify for a pre-CITES certificate?


Unfortunately no. The ivories were fitted to a new piano in the mid 90's from old trophy tusk material. I don't think it can be certified from what I've read. It's a real pity actually.


Bad news, but there might be a way if you can show the tusk material was "acquired" before 1975/7 and that was the material fitted to the piano. See International Trade in Endangered Species: A Guide to Cites By David S. Favre.


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Has nobody done some keytops?

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Originally Posted by ando
Hi all, I may be buying a grand piano which has ivory keytops on it. As the piano is in another country and I am in Australia, the ivory would probably have to come off and new keytops installed.

I am interested in your thoughts on replacement keytop material and brand. Which ones would you personally choose? Which ones do you install most often? Do you tend to do one piece moulded tops or two piece tops?

I noticed the one piece tops all tend to be the same glossy plastic, whereas to get the ivorite tops, you seem to be limited to two piece tops. Do any of you know of any ivorite one piece keytops? I'm only talking about the white keys, btw. The blacks are fine. What do you think of the commonly available keytops compared to the plastics the major piano makers are using? Perhaps there are really only a few manufacturers of keytops anyway.

I want a classy feeling surface, not cheap slippery plastic. I do like the feel of high end Yamaha plastic(C5,C6,C7), for example. I plan to do the job myself as it doesn't appear terribly difficult.

Who is a good supplier (with online store) for these things?

Any thoughts appreciated.


Yamaha ivorites, a full set is sold, or note by note.
You have all the work of sawing, shaping and polishing to be done.

I am not equiped to do more than changing for akryl glass keytops, for Ivory or ivoryte fast clamps may be a must, kind of wedge added on the keys installed in sort of U shaped frame. A colleague of mine made one in the wall above his bench he can glue about 2 octaves at the same time.

See the japanese wooden support sold for that use, the design is easy to copy and that is the same function. (simple wedge with a side for squaring)




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If they are stripping the ivories off, see if anyone in the area is willing to purchase the used ivories to recover some of the cost. Local techs or restorers may be interested if they are in good condition.

Take a look at the front covers. You will need to determine if they are worthwhile to leave on the keys. Although a good shop can easily remove them, sometimes they are more difficult to remove without damaging the wood than the ivory keytops. The glues used on these syntehetics is stronger and sticks better to the end grain of the key.

If you keep the front key covers you will want to match the color of them as closely as possible if they are off white. Vagias keytops can be aquired in satin/ivory finish in both light and medium shade. These are somewhat translucent and require whiting on the keys before attaching.

If the keyfronts are coming off then you can get a one piece keytop that includes the front. I like these as replacements since its less work having them combined and the attached front helps secure the keytop better. Occasionally the key front might need squaring up if there is a gap in the fit.



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Very helpful advice! I had assumed the keyfronts would be ivory as well and would therefore have to come off. I can certainly see why it would be handy if they could be left on.

I would very much prefer to use the one piece top/front in terms of ease of installation, but how do you find the touch of the plastic they are made from? Are they a classy feeling key befitting a quality piano, or would they give it a cheaper feel than the ivorite style keys? I guess I could get some samples sent to me before ordering the full set.

@Kamin: I can't find any source of Yamaha keytops that is available to the public. Are they only available through Yamaha dealers for Yamaha certified technicians?

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Ando, the thicker opaque keytops which are very white and glossy do give a cheap look to a quality or older piano IMHO. The satin finish and off whites are closer to what the ivory was like. The Vagias keytops I mentioned are somewhere in between low quality ABS plastic keytops, and higher quality German made plastic keyops. They are a slightly more affordable replacement on consoles and spinets, than a quality grand piano. The German made off whites in satin finish are what I actually prefer and they only cost ~ 15-20$ more for a set.

These German keytops can typically be purchased in 2 thicknesses. Since you had original ivories, I would suggest getting the thinner type which are ~ 2 mm (.08") thick as opposed to the 2.4mm ones (.093"). This minimizes any adjustment you may have to make on the finish height of the key (or the black keys comparatively) when installed.

Even the the thinner plastic sets are always thicker than real ivory. Most real ivory is only .045"-.055" thick. Often its best to take a bit of material off the original wood key's top to both true it up, and to offset this thickness difference between the keytops. This will put the key height/thickness to the original specs.

Last edited by Emmery; 07/30/12 11:27 AM.

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ando,

I use Schaff part number 1496 - German keytops with fronts, in cream color. The white color is a bold white that looks weird. I just noticed that Pianotek is selling Kluge keytops. I might look into those for my next job.

It might be easiest to have the ivory removed before shipping and then have a tech install a new set of keytops when it arrives.

To do a ketop replacement properly, one needs to ensure that the thickness of the newly-covered key equals the thickness of the old key with ivory. Otherwise the piano will be difficult to regulate. As others have mentioned, the plastic thickness is oftentimes thicker than the ivory. The wood of the keysticks is planed down to compensate. (So if you're going to remove the ivory prior to shipping, a tech on the shipping end should measure a number of keys with the ivory still on and record the average dimension.)

What hasn't been mentioned yet is that the new keytop material is oversized in the width dimension to accommodate a wide variety of manufacturers' key widths over the years - especially as they pass between the sharps. To do a keytop replacement properly, the new plastic key covering often needs to be notched and filed to allow the sharps to pass between the naturals. It's extremely labor intensive, (and a number of my customers' jaws drop when I quote them the price). This isn't a job for a novice, in my opinion. One mistake and you start by purchasing a WHOLE SET of new keytops. Ask me how I know.

A few pictures of the process...
https://picasaweb.google.com/christ...Gv1sRgCJevtdWjj4rCNw&feat=directlink

I hope I've helped,
Chris S., Belmont, MA


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Originally Posted by ando
....I want a classy feeling surface, not cheap slippery plastic. I do like the feel of high end Yamaha plastic(C5,C6,C7), for example. I plan to do the job myself as it doesn't appear terribly difficult.
Don't be fooled by appearances. Doing a good key replacement job by yourself is indeed very difficult if you do not have a mentor at hand watching over your shoulder all through the process. That is why many experienced technicians send out their sets to be replaced by shops that specialize in keys.

I am not trying to scare you, but similar to refinishing a piano, I have never seen an amateur key recovering job that was anywhere near being up to snuff.

If it is a beater piano for your basement, then go right ahead. Anything better, instrument wise, and I would think twice.

Actually, I would not consider it at all.


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Yes, very helpful indeed, Emmery and Chris. thumb

I have done many intricate and involved projects involving wood, plastics and other materials. I have no doubt I can do the job - though I'm sure it would take a good deal longer for me, and I would have to take it very slow. I hadn't bargained on the difference in thickness being such a big issue. but I can see how it would be, now that you mention it. It affects relative height compared to black keys too, so I can see that getting the same height as before would avoid a lot of regulating effort. Also, I can imagine it would change the balance of the keys if the plastic is significantly lighter than the ivory. There's much to consider here, obviously. Maybe it's too much to consider in the end. I haven't given up on the idea yet because it's a great piano at a great price, but it could be a real headache to organise.

Thanks for your help though, it's invaluable.

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Originally Posted by Supply
Originally Posted by ando
....I want a classy feeling surface, not cheap slippery plastic. I do like the feel of high end Yamaha plastic(C5,C6,C7), for example. I plan to do the job myself as it doesn't appear terribly difficult.
Don't be fooled by appearances. Doing a good key replacement job by yourself is indeed very difficult if you do not have a mentor at hand watching over your shoulder all through the process. That is why many experienced technicians send out their sets to be replaced by shops that specialize in keys.

I am not trying to scare you, but similar to refinishing a piano, I have never seen an amateur key recovering job that was anywhere near being up to snuff.

If it is a beater piano for your basement, then go right ahead. Anything better, instrument wise, and I would think twice.

Actually, I would not consider it at all.


Well, I've never been one to avoid a challenge, Jurgen. But I take your point that it's probably a lot more challenging than it looks. On the other hand, people told me I shouldn't rebuild my car's automatic transmission, rebuild and retile the roof on my house, build my bathroom, straighten and spray my collectable car, etc. either. I should mention that I do work part time as a guitar technician so I'm not without skills involving plastic and wood. I'm not very experienced with pianos however.

Whenever I contemplate a challenging job, I do very thorough research before I start. If I believe I won't be able to pull it off to a high degree or I don't have the tools and work environment to do it justice, I don't proceed. I'll take your warning under advisement though.

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Ando, the job is certainly not as difficult as a transmission rebuild. The professionals who do this all the time have some machines set up to speed the process, especially in prepping the keys. I can square and plane the keys using a decent table saw... mills and routers can be used also, and there are even a couple proprietary machines made which can do this along with associated trimming and notching also.

Sometimes the keys need some filler because wood gets ripped off when removing the tops and fronts. The plastic covers are quite uniform, unfortuantely the wooden keys often are not. Sometimes the tops are not square to the sides and techs will bump the balance pins over to poorly compensate. Instead, this is an opportunity to true up the tops to properly remedy the problem. Rarely have I done a set that didn't need trimming afterwards since the covers are made to accomodate the largest keys out there and overhang the rest.

The main problems DIYers have is that theres not much room for trial and error...they give you 52 covers for 52 keys. Secondly, you should be familiar with the glue and how it works, how much is too much or too little ect...
Hand files can be used for trimming, but that requires some dexterity to avoid ugly notches and ridges on the sides and is quite labour intensive. Poorly set up power machines on the other hand can melt the plastic, burn or chip it.

It would be highly advisable to get tips from a pro on how to do it as opposed to gleening obscure information off the internet. I've seen some pretty scary looking recover jobs done by DIYers and they actually thought they did a good job on it so take well intended advice with a healthy grain of salt.


Last edited by Emmery; 07/30/12 03:13 PM.

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Very Interesting!

It is truly amazing to see another impending train wreck in slow motion. It's déjà vu all over again. The results will probably be the same, with the same characters, and all of the usual bickering.

I refer you to an older thread, which strangely has been resurrected recently and is active again.

https://www.pianoworld.com/forum/ubb...ning%20to%20tune%20my%20own%20piano.html

This will be fun to watch as I lurk and contemplate being a sock puppet.


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Originally Posted by Emmery
Ando, the job is certainly not as difficult as a transmission rebuild. The professionals who do this all the time have some machines set up to speed the process, especially in prepping the keys. I can square and plane the keys using a decent table saw... mills and routers can be used also, and there are even a couple proprietary machines made which can do this along with associated trimming and notching also.

Sometimes the keys need some filler because wood gets ripped off when removing the tops and fronts. The plastic covers are quite uniform, unfortuantely the wooden keys often are not. Sometimes the tops are not square to the sides and techs will bump the balance pins over to poorly compensate. Instead, this is an opportunity to true up the tops to properly remedy the problem. Rarely have I done a set that didn't need trimming afterwards since the covers are made to accomodate the largest keys out there and overhang the rest.

The main problems DIYers have is that theres not much room for trial and error...they give you 52 covers for 52 keys. Secondly, you should be familiar with the glue and how it works, how much is too much or too little ect...
Hand files can be used for trimming, but that requires some dexterity to avoid ugly notches and ridges on the sides and is quite labour intensive. Poorly set up power machines on the other hand can melt the plastic, burn or chip it.

It would be highly advisable to get tips from a pro on how to do it as opposed to gleening obscure information off the internet. I've seen some pretty scary looking recover jobs done by DIYers and they actually thought they did a good job on it so take well intended advice with a healthy grain of salt.


We have DIYers who have done quite decent keytop replacement jobs for themselves. We also make available extra keytops (as available) if they manage to destroy one.

Our secret is support. People can do horrific things if they just start on their own.We do the handholding necessary for people to do their best. Of course someone's first job may not have the refinement of a job done by someone with years of experience but with proper guidance folk can do reasonably well.


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Here's a picture of some keytops that we did recently. They are the Vagais (spelling?) from Schaff. They are the off white in a satin finish. You really can't see it in the picture but they have a simulated ivory grain in them. I think they really look nice on this old upright.

[Linked Image]


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That looks rather nice, Ryan. Did you have to paint the wooden surfaces white before using those translucent tops? Or can you just use a white adhesive to attach them?

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Originally Posted by ando
That looks rather nice, Ryan. Did you have to paint the wooden surfaces white before using those translucent tops? Or can you just use a white adhesive to attach them?

good question, white contact cement is sold for that use.


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We did paint them white. Schaff recommended using vinyl floor adhesive to attach them, that was white too.


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