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#2113885 - 07/06/13 06:17 PM Looking for keytop jigs  
Joined: Dec 2007
Posts: 163
Dennis Kelvie Offline
Full Member
Dennis Kelvie  Offline
Full Member

Joined: Dec 2007
Posts: 163
Caldwell, Idaho
I have a good notch cutter, and I have a router table jig to trim the edges, but have not found any other EASY way than with my miter saw to trim the tops of the sticks. The Jig I made for that is pretty simple, a modification of Joe Goss' jig (see mothergoose.com).

But I am looking for a new method that cuts the top of the keystick SQUARE instead of the angle that the miter saw cuts it. I thought I saw one, but the planer bit for the router is no longer produced.

Any ideas? Pictures?


Dennis C. Kelvie
Piano Tuner/Technician since 1976
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#2113983 - 07/06/13 10:06 PM Re: Looking for keytop jigs [Re: Dennis Kelvie]  
Joined: Sep 2004
Posts: 2,067
Gene Nelson Offline
2000 Post Club Member
Gene Nelson  Offline
2000 Post Club Member

Joined: Sep 2004
Posts: 2,067
Old Hangtown California
Take a look at the Wagner Safety Planer.


RPT
PTG Member
#2113990 - 07/06/13 10:20 PM Re: Looking for keytop jigs [Re: Dennis Kelvie]  
Joined: Oct 2006
Posts: 2,539
David Jenson Offline
2000 Post Club Member
David Jenson  Offline
2000 Post Club Member

Joined: Oct 2006
Posts: 2,539
Maine
There was a post here a while back showing a jig that used a router. 'Looked intriguing.

I know there are people who like the Wagner Safety Planer. I shied away from it, and I'm not the only one Safety Planer Accident Have you investigated truing up your Miter saw?


David L. Jenson
Tuning - Repairs - Refurbishing
Jenson's Piano Service
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#2114003 - 07/06/13 10:55 PM Re: Looking for keytop jigs [Re: Dennis Kelvie]  
Joined: Jun 2003
Posts: 25,311
BDB Offline
Yikes! 10000 Post Club Member
BDB  Offline
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Joined: Jun 2003
Posts: 25,311
Oakland
I use a jig on my Shopsmith which uses the disk sander to sand the tops flat.


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#2114094 - 07/07/13 07:41 AM Re: Looking for keytop jigs [Re: Dennis Kelvie]  
Joined: Aug 2009
Posts: 306
Chris Storch Offline
Full Member
Chris Storch  Offline
Full Member

Joined: Aug 2009
Posts: 306
This is how I set up my Wagner planer for reducing key height in preparation for new keytops...

https://plus.google.com/u/0/photos/...5602946530&oid=101597730368241784882

Hope this helps,


Chris Storch
Acoustician / Piano Technician
#2114153 - 07/07/13 11:02 AM Re: Looking for keytop jigs [Re: Dennis Kelvie]  
Joined: Dec 2005
Posts: 413
woodfab Offline
Full Member
woodfab  Offline
Full Member

Joined: Dec 2005
Posts: 413
Stoneham, MA
One of the most versatile machines I bought is the milling machine.

It works great for precision cutting keys, drilling pin-blocks, making tools and jigs.

[Linked Image]

[Linked Image]


Dan (Piano Tinkerer)
#2114182 - 07/07/13 12:32 PM Re: Looking for keytop jigs [Re: Dennis Kelvie]  
Joined: Mar 2008
Posts: 9,230
Olek Offline
9000 Post Club Member
Olek  Offline
9000 Post Club Member

Joined: Mar 2008
Posts: 9,230
France
What is milling? Surfacing?


Professional of the profession.
Foo Foo specialist
I wish to add some kind and sensitive phrase but nothing comes to mind.!
#2114237 - 07/07/13 02:40 PM Re: Looking for keytop jigs [Re: Dennis Kelvie]  
Joined: Aug 2008
Posts: 515
wayne walker Offline
500 Post Club Member
wayne walker  Offline
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Joined: Aug 2008
Posts: 515
Windsor,Nova Scotia Canada
Dennis I sent you a email with photos for the router jig I use.


Wayne Walker
Walker's Piano Service
http://www.walkerpiano.ca/
#2114272 - 07/07/13 03:41 PM Re: Looking for keytop jigs [Re: Dennis Kelvie]  
Joined: Sep 2004
Posts: 2,067
Gene Nelson Offline
2000 Post Club Member
Gene Nelson  Offline
2000 Post Club Member

Joined: Sep 2004
Posts: 2,067
Old Hangtown California
I have not done a set for a while - Yvonne Ashmore is so close, the price is competitive with my labor.
I do remember that I did not make the assumption that the bottom of the key-sticks are reliable guides for machining the tops.
The Safety Planer on a drill press is not as nice of a setup as a mill, that is for certain.


RPT
PTG Member
#2114471 - 07/08/13 02:35 AM Re: Looking for keytop jigs [Re: Dennis Kelvie]  
Joined: Apr 2006
Posts: 3,715
Rod Verhnjak Offline
3000 Post Club Member
Rod Verhnjak  Offline
3000 Post Club Member

Joined: Apr 2006
Posts: 3,715
Vancouver B.C. Canada
[Linked Image]

[Linked Image]
[Linked Image]
[Linked Image]
[Linked Image]

I square up the cuts with a chisel.

[Linked Image]
[Linked Image]


Verhnjak Pianos
Specializing in the Restoration, Refinishing & Maintenance
of Fine Heirloom Pianos

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