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#1389367 - 03/06/10 02:27 AM How to repair broken hammer shank ?  
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Cashley Offline
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Cashley  Offline
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The PTG sourcebook describes very little. I'm referring to 'repairing' a broken shank, not 'replacing'.

How to use cut the ends of the shanks and glue them together yet still maintain a straight line ?

Last edited by Cashley; 03/06/10 02:28 AM.
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#1389378 - 03/06/10 03:11 AM Re: How to repair broken hammer shank ? [Re: Cashley]  
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BDB Offline
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There is no good way to do this. Replacement is the best option. I have had too many of these "repairs" fall apart to recommend anything else.


Semipro Tech
#1389433 - 03/06/10 05:46 AM Re: How to repair broken hammer shank ? [Re: BDB]  
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Gregor Offline
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Depends on the line of breakage. If it´s elongate it´s okay to glue it because you will have a great enough surface for the glue. Otherwise just replace it. If it´s not really broken into two parts take it and break it into two parts. If you are lucky you will get an elongate line of breakage. Is it an upright? In field service I ask the customer to use his cooker for heating the glue joints. After heating you can easily pull out the shank from butt and hammer. For cutting the new shank to the correct lenght I use this tool:

http://www.meyne-klaviertechnik.de/...ails&id=438&code=0&zustand=1

good luck

Gregor


piano tech - tuner - dealer
Münster, Germany
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#1389436 - 03/06/10 05:55 AM Re: How to repair broken hammer shank ? [Re: Gregor]  
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Cut a length of plastic drinking straw to make a sleeve. Glue the pieces of hammershank together and slip the sleeve over the joint. The way to do this is to simply slide the sleeve onto one piece of the broken shank. After the glue is applied, move the sleeve into position over the repair. Use Titebond or other white glue. Try to set it as straight as possible. Screw the repaired shank back onto the action rail and align it with the hammers on either side, using them as guides.


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#1389507 - 03/06/10 08:44 AM Re: How to repair broken hammer shank ? [Re: Cashley]  
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Chuck Behm, CPT-E Offline
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Cashley - As the others have said, whether you can do this successfully or not depends on if it's a long break or a stubby one.

This method has always worked for me on long breaks. I use Titebond on one of the two surfaces, then fit the two halves of the shank together. Then I hold the shank with my left hand at the very end of the break so that the length of the split is to the right of my hand.

With your right hand holding a spool of upholstery thread, take the end of the thread between your front teeth and pull out about a foot length. Wrap it around the broken shank near the spot at which you're holding onto it with your left hand. Then start wrapping neatly (and tightly) with about 1/8" in between the wrappings. When you get to the end of the split, double back over the original wrappings.

When you're back to the beginning, hold the two ends together, cut about a foot off from the spool, and tie and knot the beginning length to the end length. (That's the only tricky part to the operation.)

I make sure the alignment is right (you can do a little adjusting) and then I smear a little glue over the whole works, and let it dry. The thread stays on the shank. The glue prevents it from ever unraveling.

This really works well. In doing this over 30 years of servicing pianos, I've never had a shank thus repaired rebreak.

I'll take some pictures next time I do this, and write a short article to go onto the Schaff website. It's always easier to explain things when you have pictures to work with. Chuck


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#1389528 - 03/06/10 09:18 AM Re: How to repair broken hammer shank ? [Re: Chuck Behm, CPT-E]  
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Dan Casdorph Offline
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If its broken off as a stub at the hammer or butt, you can drill it out using a head and butt boring jig. You use the hammer next to it to set the angle on the jig, then drill it out.

A second method for removing stubs is to soak the stub with wall paper remover, drill a small hole down the middle of the stub, then screw in a drywall screw. You can then use a puller to pull out the stub.

If its an elongated split you can use the thread method or the supply houses sell shank sleeves. Wendys' straws use to be perfect, but they changed the size.


Casdorph Piano Service
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All pianos are bald ones.
#1389561 - 03/06/10 10:26 AM Re: How to repair broken hammer shank ? [Re: Dan Casdorph]  
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Cy Shuster, RPT Offline
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You should practice the replacement. You'll need it for the RPT test, anyway.

--Cy--


Cy Shuster, RPT
www.shusterpiano.com
Albuquerque, New Mexico
Director, PTG Norfolk 2016 Technical Institute
http://convention.ptg.org
#1389583 - 03/06/10 10:53 AM Re: How to repair broken hammer shank ? [Re: Cy Shuster, RPT]  
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Dave Stahl Offline
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I vote for replacement as well. Not to get on the RPT bandwagon too much, the thing of most value I got from the test process was the learning of this type of repair. You go over it enough to do it in your sleep, blind, drunk, whatever, or you don't pass the test.

I'd order a bunch of parts to use as guinea pigs, or find a dealer willing to scrape out the parts box and give you some good practice materials.


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Dave Stahl, RPT
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#1389758 - 03/06/10 02:57 PM Re: How to repair broken hammer shank ? [Re: Dave Stahl]  
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Cashley Offline
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Many thanks...

I'm not saying replacement is no good. The question is about repair per se.

Now if the shank is broken, one end is attached to the hammer, the other the butt. Lets make some assumptions and work within the parameters.

Lets assume that for some reason it's not advisable to extract the broken shank from the butt. We cut a new shank and glue it to the shank that is attached to the butt. This is the crux of my question.

We need to re-size the joints so that both have a large surface area for glue. I guess we need a knife and a sand paper. The problem is when re-sizing the joints, is there any technique that will ensure that when the joints are joined together, the end product is straight ?




#1389766 - 03/06/10 03:01 PM Re: How to repair broken hammer shank ? [Re: tuner2]  
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Cashley Offline
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Originally Posted by tuner2
Cut a length of plastic drinking straw to make a sleeve. Glue the pieces of hammershank together and slip the sleeve over the joint. The way to do this is to simply slide the sleeve onto one piece of the broken shank. After the glue is applied, move the sleeve into position over the repair. Use Titebond or other white glue. Try to set it as straight as possible. Screw the repaired shank back onto the action rail and align it with the hammers on either side, using them as guides.


What if the inside diameter of the straw is much greater than the diameter of the shank ? What purpose does the straw sleeve serve it's not glued to the shank ?

#1389774 - 03/06/10 03:09 PM Re: How to repair broken hammer shank ? [Re: Gregor]  
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Cashley Offline
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Originally Posted by Gregor
Depends on the line of breakage. If it´s elongate it´s okay to glue it because you will have a great enough surface for the glue. Otherwise just replace it. If it´s not really broken into two parts take it and break it into two parts. If you are lucky you will get an elongate line of breakage. Is it an upright? In field service I ask the customer to use his cooker for heating the glue joints. After heating you can easily pull out the shank from butt and hammer. For cutting the new shank to the correct lenght I use this tool:

http://www.meyne-klaviertechnik.de/...ails&id=438&code=0&zustand=1

Gregor


Can the cutter cut an elongate surface ? Or strictly perpendicular to the shank ?

The method I was shown by a technician was to use a new hammer shank, cut it into halves, and use one end to join it to the broken end of the other shank which is still attached to the butt (assuming that for some reason if you would break the butt if you extract it).

In the process, he cut, filed and resized both ends.

Last edited by Cashley; 03/06/10 03:10 PM.
#1389797 - 03/06/10 03:31 PM Re: How to repair broken hammer shank ? [Re: Cashley]  
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BDB Offline
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Quote
Lets assume that for some reason it's not advisable to extract the broken shank from the butt. We cut a new shank and glue it to the shank that is attached to the butt. This is the crux of my question.


I cannot see any reason why it would not be advisable to extract the broken shank from the butt. There are plenty of reasons it would not be advisable to try to repair a broken shank.

My method of removing broken shanks from butts is to cut off the shank flush, drill a small hole down the middle of the remainder, put a few drops of water down the hole, and wait for it to soak out and loosen the glue. Then use a larger drill bit to remove the remainder. It takes less time than trying to do a patch.


Semipro Tech
#1389819 - 03/06/10 04:18 PM Re: How to repair broken hammer shank ? [Re: Cashley]  
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tuner2 Offline
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[quote=C
What if the inside diameter of the straw is much greater than the diameter of the shank ? What purpose does the straw sleeve serve it's not glued to the shank ? [/quote]

Never mind. As someone pointed out, drinking straws are not the same size as they once were. I bet they're a bigger diameter now due to the obesity epidemic these days.


Retired Concert Technician
#1389825 - 03/06/10 04:44 PM Re: How to repair broken hammer shank ? [Re: tuner2]  
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Dan Casdorph Offline
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It makes no sense to try to connect part of a new shank to part of an old shank.

If its a clean elongated break, you can glue it back together and use thread or a good fitting sleeve.

Otherwise, just replace it.

Does anyone try to orient the grain,like a baseball bat, to reduce the risk of the shank breaking?


Casdorph Piano Service
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www.casdorphpiano.com
All pianos are bald ones.
#1390098 - 03/07/10 12:32 AM Re: How to repair broken hammer shank ? [Re: Dan Casdorph]  
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Cy Shuster, RPT Offline
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Originally Posted by Dan Casdorph

Does anyone try to orient the grain,like a baseball bat, to reduce the risk of the shank breaking?


Yup. The speckled line of narrower grain should face the strings. I forget what it's called...

--Cy--


Cy Shuster, RPT
www.shusterpiano.com
Albuquerque, New Mexico
Director, PTG Norfolk 2016 Technical Institute
http://convention.ptg.org
#1390198 - 03/07/10 05:45 AM Re: How to repair broken hammer shank ? [Re: tuner2]  
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Cashley Offline
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Is the sleeve supposed to be fitting ? Or are we supposed to glue the sleeve to the shank ?

#1390229 - 03/07/10 07:53 AM Re: How to repair broken hammer shank ? [Re: Cashley]  
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Olek Offline
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France
As the shank is part of the resonant system of the piano, it is an important part ( a dull note is sometime traced to a soft shank).

On a little value vertical, or one with small cedar shanks (they are difficult to find) I would glue back and use a small thread around the gluing so it is reinforced. The method provided with a drink pipe is also very good.

I had good luck using a drop of cyano glue on one side and Titebond (white) on the other, the cyano keep the parts together immediately (it react to moisture it even worked on a neat break )

On a piano with some value, I would select a shank (sounding it on a metal part so to avoid soft shank and use the thin grained ones in the treble)

Then I moist a finger to find the grain orientation (small white marls on the direction of grain) and I put a pencil mark on the end of the shank to remind that.

If I have to use a thicker shank I will work it with a knife so to have the same elasticity than its neighbors.

On a grand I change the shank,eventually I would take the first one to use in the medium and have the new part on note 1.

To take out the broken shank from the butt all good methods have been provided. I now use the hair iron ( to straighten the hair, not mine of course, I will keep my dread locks !) to heat the butt , it soften the glue very quick it it is a vinyl glue, moistening with alcohol/water is necessary - cutting the collar, if it is hide glue)

The shank can often be taken out without a special plier with that method (heat is high, I take care not to over heat the leather) I have little dentist chisel to clean the inside of the hole.












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#1390231 - 03/07/10 07:56 AM Re: How to repair broken hammer shank ? [Re: Olek]  
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Tuner2 , it is nice to see someone which that much experiment and willing to share, there (not to say that it misses to some but the more is the better !)






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I wish to add some kind and sensitive phrase but nothing comes to mind.!
#1390243 - 03/07/10 08:41 AM Re: How to repair broken hammer shank ? [Re: Olek]  
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Kamin...Merci, mon ami.


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#1390374 - 03/07/10 12:59 PM Re: How to repair broken hammer shank ? [Re: tuner2]  
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Dan Casdorph Offline
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The sleeve should be a snug fit, and the glue keeps it from moving. A loose fitting sleeve would be of little to no value in reinforcing the joint.


Casdorph Piano Service
Morgantown, WV
www.casdorphpiano.com
All pianos are bald ones.
#2600553 - 01/03/17 10:26 AM Re: How to repair broken hammer shank ? [Re: Cashley]  
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James S.R. Offline
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Hello Cashley,

The PTG book probably won't have that info because they are not furniture-makers or cabinet-makers. I am. Please watch this short video on how to do this in a seamless fashion that I have posted on Youtube...https://www.youtube.com/watch?v=2-tOHOtq5pc

You may have further questions, please drop me a line via the phone number on my website if you do. Take care.

#2600586 - 01/03/17 11:40 AM Re: How to repair broken hammer shank ? [Re: James S.R.]  
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ando Offline
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ando  Offline
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Melbourne, Australia
Originally Posted by Antonio Rosati
Hello Cashley,

The PTG book probably won't have that info because they are not furniture-makers or cabinet-makers. I am. Please watch this short video on how to do this in a seamless fashion that I have posted on Youtube...https://www.youtube.com/watch?v=2-tOHOtq5pc

You may have further questions, please drop me a line via the phone number on my website if you do. Take care.

You're about 7 years too late for this party...


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